Varian VHS-6 Manual de instrucciones

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Pagina 1 - Diffusion Pumps

INSTRUCTION MANUALvacuum technologiesVHS-4, VHS-6 and VHS-250Diffusion PumpsPart No. 699901024Revision AFebruary 2005(505)872-0037idealvac.comidealvac

Pagina 2 - VHS-4, VHS-6 and VHS-250

VHS-4, VHS-6 and VHS-250 Diffusion Pumps This page intentionally left blank.

Pagina 3 - Warranty

VHS-4, VHS-6 and VHS-250 Diffusion Pumps xiTables1-1 Pump Operational Specifications ...

Pagina 4

VHS-4, VHS-6 and VHS-250 Diffusion Pumps This page intentionally left blank.

Pagina 5 - Conformity

VHS-4, VHS-6 and VHS-250 Diffusion Pumps xiiiPrefaceInstructions for UseThis equipment is designed for use by professionals. Read this instruction man

Pagina 6

VHS-4, VHS-6 and VHS-250 Diffusion Pumps xivSafetyDiffusion Pump HazardsDesigners of systems utilizing diffusion pumps must design out hazards whereve

Pagina 7 - Contents

VHS-4, VHS-6 and VHS-250 Diffusion Pumps xvGeneral HazardsHazard Suggested Corrective ActionLoss of utility: water and/or electricity Provide sufficie

Pagina 8

VHS-4, VHS-6 and VHS-250 Diffusion Pumps xviExplosionOperation of the diffusion pump without continuous evacuation below 0.5 Torr (0.67 mbar) or witho

Pagina 9

VHS-4, VHS-6 and VHS-250 Diffusion Pumps xviiExplosive ConditionsProhibited Action Explosion-Causing ConditionDo not run pump without cooling water. O

Pagina 10

VHS-4, VHS-6 and VHS-250 Diffusion Pumps xviiiPressurization HazardsLarge vacuum pumps and their components are designed for vacuum service. They are

Pagina 11

VHS-4, VHS-6 and VHS-250 Diffusion Pumps xixDangerous SubstancesChemical Dangers of Acetone and Alcohol Diffusion pumps are typically cleaned with ace

Pagina 12

Copyright 2005Vacuum TechnologiesVHS-4, VHS-6 and VHS-250Diffusion Pumps

Pagina 13 - Documentation Standards

VHS-4, VHS-6 and VHS-250 Diffusion Pumps xxHigh TemperaturesHot SurfacesBoiler temperatures reach 530 °F (275 °C) which can cause serious burns. Alway

Pagina 14 - Diffusion Pump Hazards

1-1VHS-4, VHS-6 and VHS-250 Diffusion Pumps DRAFT 3/9/05Section 1. Introduction and Installation 1.1 IntroductionBefore unpacking and installing a VHS

Pagina 15

VHS-4, VHS-6 and VHS-250 Diffusion Pumps 1-2DRAFT 3/9/05Backstreaming Rate at Pump Inlet 5x10−4 mg/cm2/minute (with std cold cap)Electrical Requireme

Pagina 16 - ❑ Ignition

VHS-4, VHS-6 and VHS-250 Diffusion Pumps DRAFT 3/9/051-3Heater circuit resistance (ohms) VHS-4: 1450 watts120 V – 10 208 V – 29.8240 V – 39.7VHS-6 and

Pagina 17

VHS-4, VHS-6 and VHS-250 Diffusion Pumps 1-4DRAFT 3/9/05Figure 1-1 shows the VHS-4 speed and throughput curves.Figure 1-1 VHS-4 Speed and Throughput C

Pagina 18 - Pressurization Hazards

VHS-4, VHS-6 and VHS-250 Diffusion Pumps DRAFT 3/9/051-5Table 1-2 lists the VHS-4 dimensions.Table 1-2VHS-4 DimensionsASA ISO Conflatin mm in mm in mm

Pagina 19 - Dangerous Substances

VHS-4, VHS-6 and VHS-250 Diffusion Pumps 1-6DRAFT 3/9/05Figure 1-3 shows the VHS-6 speed and throughput curves.Figure 1-3 VHS-6 Speed and Throughput C

Pagina 20 - High Voltages

VHS-4, VHS-6 and VHS-250 Diffusion Pumps DRAFT 3/9/051-7Table 1-3 lists the VHS-6 dimensions.Table 1-3 VHS-6 DimensionsASA ISO Conflatin mm in mm in m

Pagina 21 - DRAFT 3/9/05

VHS-4, VHS-6 and VHS-250 Diffusion Pumps 1-8DRAFT 3/9/05Figure 1-5 shows the VHS-250 speed and throughput curves.Figure 1-5 VHS-250 Speed and Throughp

Pagina 22

VHS-4, VHS-6 and VHS-250 Diffusion Pumps DRAFT 3/9/051-9Table 1-4 lists the VHS-250 dimensions.Table 1-4 VHS-250 DimensionsISOin mmHeight 22.79 579Cen

Pagina 23

VHS-4, VHS-6 and VHS-250 Diffusion Pumps iiiWarrantyProducts manufactured by Seller are warranted against defects in materials and workmanship for twe

Pagina 24

VHS-4, VHS-6 and VHS-250 Diffusion Pumps 1-10DRAFT 3/9/051.2 InstallationInstallation consists of:❑ Section 1.2.2 “Unpacking”❑ Section 1.2.3 “Pump Oil

Pagina 25

VHS-4, VHS-6 and VHS-250 Diffusion Pumps DRAFT 3/9/051-111.2.4 Vacuum System ConnectionsWARNING Utility failure can cause damage to the equipment, ove

Pagina 26

VHS-4, VHS-6 and VHS-250 Diffusion Pumps 1-12DRAFT 3/9/05❑ The minimum rating of this system should be 85% of the maximum power rating of the diffusio

Pagina 27

VHS-4, VHS-6 and VHS-250 Diffusion Pumps DRAFT 3/9/051-131.2.7 Thermal SwitchThe pump has been fitted with a manually-resettable thermal switch that i

Pagina 28

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Pagina 29

2-1VHS-4, VHS-6 and VHS-250 Diffusion Pumps DRAFT 2/24/05Section 2. OperationCAUTION ❑ Before turning on the heater, ensure there is fluid in the pump

Pagina 30

VHS-4, VHS-6 and VHS-250 Diffusion Pumps 2-2DRAFT 2/24/055. Monitor inlet and foreline pressures.During operation of the diffusion pump:❑ The gas load

Pagina 31

3-1VHS-4, VHS-6 and VHS-250 Diffusion Pumps DRAFT 3/9/05Section 3. Maintenance and Service3.1 General MaintenanceDiffusion pumps generally require lit

Pagina 32

VHS-4, VHS-6 and VHS-250 Diffusion Pumps 3-2DRAFT 3/9/05❑ Ensure that the cooling water flow is adequate and unobstructed. In areas where the mineral

Pagina 33

VHS-4, VHS-6 and VHS-250 Diffusion Pumps DRAFT 3/9/053-33.4 VHS-4 and VHS-6 Cold Cap Removal/InstallationTo remove the cold cap:1. Remove the spring (

Pagina 34

VHS-4, VHS-6 and VHS-250 Diffusion Pumps This page intentionally left blank.

Pagina 35 - Section 2. Operation

VHS-4, VHS-6 and VHS-250 Diffusion Pumps 3-4DRAFT 3/9/053.5 VHS-250 Cold Cap Removal/InstallationTo remove the cold cap:1. Remove the spring (J) attac

Pagina 36 - DRAFT 2/24/05

VHS-4, VHS-6 and VHS-250 Diffusion Pumps DRAFT 3/9/053-53.6 Jet Assembly Removal/InstallationTo remove the jet assembly:1. Remove the cold cap from th

Pagina 37

VHS-4, VHS-6 and VHS-250 Diffusion Pumps 3-6DRAFT 3/9/05Figure 3-3 VHS-4 Diffusion Pump Jet AssemblyJet CapJet PlugInner Rod2nd Stage Drip Shield3rd S

Pagina 38

VHS-4, VHS-6 and VHS-250 Diffusion Pumps DRAFT 3/9/053-7Figure 3-4 VHS-6 and 250 Diffusion Pump Jet Assembly

Pagina 39

VHS-4, VHS-6 and VHS-250 Diffusion Pumps 3-8DRAFT 3/9/053.7 Heater ReplacementRefer to Figure 3-5 (VHS-6 and VHS-250) and Figure 3-6 (VHS-4) for this

Pagina 40

VHS-4, VHS-6 and VHS-250 Diffusion Pumps DRAFT 3/9/053-9Figure 3-6 VHS-4 Heater MountingHeater Element647304205 1450 W, 120 V647304210 1450 W, 208 V64

Pagina 41

VHS-4, VHS-6 and VHS-250 Diffusion Pumps 3-10DRAFT 3/9/053.8 Pump Fluid ChargeThe recommended fluid charge is:❑ 300 cc for the VHS-4❑ 500 cc for VHS-6

Pagina 42

4-1VHS-4, VHS-6 and VHS-250 Diffusion Pumps DRAFT 3/9/05Section 4. Troubleshooting4.1 LeakageAnalysis of general operational experience with diffusion

Pagina 43

VHS-4, VHS-6 and VHS-250 Diffusion Pumps 4-2DRAFT 3/9/054.3 Poor Pump or System PerformanceBefore proceeding with a step-by-step troubleshooting progr

Pagina 44

VHS-4, VHS-6 and VHS-250 Diffusion Pumps DRAFT 3/9/054-3Inlet pressure surges Incorrect heater voltage. Check and correct voltage.Fluid outgassing. Co

Pagina 45

Varian, Inc. declare under our sole responsibility that the product,erklären, in alleniniger Verantwortung, daß dieses Produkt,déclarons sous notre se

Pagina 46

VHS-4, VHS-6 and VHS-250 Diffusion Pumps This page intentionally left blank.DRAFT 3/9/05

Pagina 47 - Section 4. Troubleshooting

VHS-4, VHS-6 and VHS-250 Diffusion Pumps DRAFT 3/9/055-1Section 5. Replacement PartsTable 5-1 lists the VHS-4 models.Table 5-2 lists the VHS-4 replace

Pagina 48

VHS-4, VHS-6 and VHS-250 Diffusion Pumps 5-2DRAFT 3/9/05Table 5-3 lists the VHS-6 models.Table 5-4 lists the VHS-6 replacement parts available from Va

Pagina 49

VHS-4, VHS-6 and VHS-250 Diffusion Pumps DRAFT 3/9/055-3Table 5-4 VHS-6 Replacement PartsPart Number Description 86488301 Standard Cold Cap Assembly

Pagina 50

VHS-4, VHS-6 and VHS-250 Diffusion Pumps 5-4DRAFT 3/9/05Table 5-5 lists the VHS-250 models.Table 5-6 lists the VHS-250 replacement parts available fro

Pagina 51 - Section 5. Replacement Parts

VHS-4, VHS-6 and VHS-250 Diffusion Pumps DRAFT 3/9/055-586088301 Heater Cover PlateL8998001 Heater Insulating BlanketL8997001 Heater CoverK0377178 O-R

Pagina 52

VHS-4, VHS-6 and VHS-250 Diffusion Pumps This page intentionally left blank.DRAFT 3/9/05

Pagina 53

Request for Return Health and Safety Certification1. Return authorization numbers (RA#) will not be issued for any product until this Certificate is c

Pagina 54

Request for ReturnHealth and Safety CertificationFAILURE REPORT (Please describe in detail the nature of the malfunction to assist us in performing fa

Pagina 56

VHS-4, VHS-6 and VHS-250 Diffusion Pump This page intentionally left blank.

Pagina 57 - REGISTERED

Sales and Service Offices12/04CanadaCentral coordination through:Varian, Inc.121 Hartwell AvenueLexington, MA 02421USATel: (781) 861 7200Fax:(781) 860

Pagina 58 - EAK DETECTORS INSTRUMENTS

VHS-4, VHS-6 and VHS-250 Diffusion Pumps viiContentsIntroduction ...

Pagina 59

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Pagina 60 - Sales and Service Offices

VHS-4, VHS-6 and VHS-250 Diffusion Pumps ixFigures1-1 VHS-4 Speed and Throughput Curves ................

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